Design and construction of plants for the chemical and allied industries
We are a premier Indian Engineering Company for EPCM / EPC-LSTK implementation of Chemical and Industrial Plants.
Operating from Mumbai and Pune with a workforce of over 1,200 specialists, our solutions encompass the entire range of services for Fertiliser, Petrochemical, Refinery, Metallurgical, Low Temperature Storage and Industrial projects. Our experience spans four decades and in excess of 850 contracts globally. We have carefully converted our business opportunities to carve a niche for ourselves as a premier EPC-LSTK and EPCM (Engineering, Procurement & Construction Management) company in India.
At thyssenkrupp Uhde India, we believe our track record of 850 plus contracts, association with leading Chemical majors, unique working methods, flexibility in handling LSTK (Lump sum Turnkey) and EPCM (Cost plus fee) assignments involving grass root plants and revamps, ISO 9001, ISO 14001 and ISO 45001 accreditations, client-conscious approach and access to internationally-renowned Licensors & Contractors, make us the complete EPC partner for a wide spectrum of services over a variety of industries.
A variety of industries
Our projects are implemented using a dedicated Task Force concept with multi-disciplinary specialists for mega-projects; and a Production Unit concept for smaller-sized projects, where team members are drawn from engineering pools.
Though we also execute projects internationally, our focus is the Indian Chemical process industries. In the 40 years since our incorporation as an Indian company, we have successfully implemented projects for the Who’s Who of the Indian firmament . Our experience covers a wide varieties of chemical projects in various sectors. Our market shares in some sectors speak for themselves – more than 50% market share in the low-temperature Cryogenic Tank business, and reputations for leadership positions in certain chemicals and petrochemicals.
Board of Directors
| NAME OF DIRECTOR | DESIGNATION |
|---|---|
| Nadja Hakansson | Chairperson |
| R. K. Kamath | Chief Executive Officer & Managing Director |
| Sudeep Ellath | Chief Financial Officer & Executive Director |
| Misa Denic | Non Executive Director |
| Ranjit Shah | Non Executive Director |
| R. A. Shah | Alternate Director (Alternate to Mr. Misa Denic) |
Capabilities
Engineering excellence characterizes our project work. At the heart of our engineering packages are the unique Group working concepts that endorse our commitment to world class engineering.
Our engineering activities are structured around creating a project-specific blend of engineering solutions based on fundamental concepts and our extensive working experience, that will finally ensure customer satisfaction through economical processes, shortened project cycles and cost benefits.
Activities revolve around:
Knowhow, Process Design Package / Basic Engineering Package provided by the Licensor / Client
Basic Engineering by our Process Team (selected processes *)
Integration of the Knowhow package into the Basic Engineering Package (BEP)
Detailed Engineering
*For selected processes and units like Caustic Soda-Chlorine, Chlorine Dioxide, Cryogenic Storages and Offsites/Utilities, we undertake complete Basic Engineering
The design of your plant is carried out using advanced electronic design tools like Plant Design Management System (PDMS) / Plant Design System (PDS) and IRP (Integrated Piping Package) on modern computerised systems. Our constantly updated ensemble of design tools and software extends to all our engineering disciplines. Prominent among these are:
Process:
Smart Plant P&ID, Autocad, Microstation, Comos, Aspen Plus, Phaworks, Pipenet, HTRI, etc.
Mechanical:
Comos, Aspen Exchanger Design Rating, PV Elite, Ansys, AutoPIPE Vessel, NozzlePRO
Piping:
Integrated Piping System (IRP) , PDMS/E3D, PDS, Smart 3D, Microstation, Pipenet, CAESAR, Navisworks Simulate, SmartPlant Review
Electrical:
ETAP, SmartPlant Electrical
Instrumentation:
SmartPlant Instrumentation, Conval, exSILentia
Instrumentation & Automation
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An article on "Revamp Projects - Instrumentation & Automation Perspective" was published in an Industry Magazine. Click here to read the article...
Civil:
STAAD-PRO, Tekla Structures, RAM Connection, CADS RC
In addition to these, we deploy a number of in-house developed software and systems for various engineering requirements and calculations. Our PDMS / PDS / Microstation workstations can be deployed over 24-hour work shifts to accommodate project deadlines.
We place very high emphasis on executing our Clients projects within the stipulated time frames and budgets. In line with this client-conscious approach, each mega-contract is implemented using a dedicated Project Execution Team comprising the Project Manager, Engineering Managers, Lead Engineers and a carefully assembled engineering contingent from our engineering pools. These Project Teams take care of our technical and commercial aspects during the life of the Project.
Project Teams are assigned a special location and infrastructure in our facilities, so as to achieve quick realisation of project milestones and seamless coordination of all activity, between members of the team as well as between the Client, Licensor and Vendors.
For smaller projects, we adopt the Production Unit concept, where lead team members working on the project, draw support from the centralised disciplines and engineering pools in the organisation.
Construction is the final stage in our EPC journey of excellence
Construction is an integral part of the services we offer our customers. These service are of 2 types
Comprehensive construction services which we render as part of an EPC-LSTK contract
Construction Management Services which we render as part of a PMC or EPCM contract
It is always our endeavour to bring you the best in reliable, economical, environment-friendly and modern technology, so that your plants are optimised for performance, resilience and output. In the course of implementing our projects, we have had the opportunity to work, based on the technology of well-known international Licensors, including our own parent company thyssenkrupp Uhde Technologies, signifying our flexibility in working with various types of Technologies / Basic Engineering Packages and International Codes / Standards.
A sample listing of some of the Licensors / Engineering Contractors, with whom we have had the opportunity to work:
Germany
BASF
Bayer
Basell
Basell Poliolefine
Caloric
Dynamit Nobel
Evonik
Henkel
Lanxess
Linde
Lurgi
Madaus
Outo Kumpu
Plinke
Uhde (thyssenkrupp)
Vinnolit
Belgium
Prayon
Brazil
Petrobras
Canada
Rio Tinto Alcan Int.
Nova Chemicals
China
Jingdong Jingmao
Denmark
Haldor Topsoe
France
Arkema
Atochem
Axens
CdF Chemie
IFP
Technip FMC
Italy
Basell Poliolefine Italia
Conser
Contec SRL
Montedipe
Pressindustria
Radici
Japan
Mitsubishi Heavy Industries
Mitsubishi Chemical Corporation
Shin-Etsu
The Netherlands
Akzo Nobel
Shell
Stamicarbon
Yara
Norway
Norsk Hydro
Sunde Plastics
Poland
Ciech Icso
Polservice
Russia
JSC RI YARSINTEZ (thru SIBUR)
South Africa
SASOL
Spain
Incro
Switzerland
Alesa Alusuisse
Bertrams
Enco
Uhde Inventa-Fischer
Taiwan
TSRC
United Kingdom
Fordell
Johnson Matthey Formox
USA
CB & I Lummus
Celanese
Chemithon
Chemtura
Grace
Huntsman
KBR
KSR
Merichem®
Monsanto
Parsons
Rockwood
Scientific Design
UOP
Range of Services
Our association with many of our Clients prestigious projects have begun with the Pre-Project activities like Project Identification, after Clients have expressed their desire to channelise their resources in a turnaround Chemical Project. For others, who have approached us with the projects in mind, we have been able to contribute to their project plan with the selection / provision of the appropriate technology and the necessary tie-up with the concerned Licensor.
Our expertise also extends to assisting you with the selection of the site , and its evaluation and development vis-a-vis the necessary infrastructure of power, water, environmental and statutory clearances. Our Pre-feasibility Studies and Detailed Feasibility Reports help our Clients in the technical and commercial viability aspects of the projects they are embarking on.
Lastly, for those Clients looking to secure assistance from financial institutions, we offer Project Financing Advice. Our Asset Evaluation Reports also offer useful technical and commercial opinions for Clients looking to reach business decisions with regard to second-hand plants.
Engineering constitutes the next phase in the life of the project, with the decision to embark on the project in place. Our engineering activity revolves around the Process Design Package (PDP) and Basic Engineering Package (BEP) which is received from the Licensor / foreign Contractors. For select processes, we undertake the Basic Engineering ourselves, and where necessary, can also offer Extended Basic Engineering assistance. The BEP is integrated into the Project Plan through our Detailed Engineering activities, and executed across all our engineering and design disciplines, using UTE (Uhde Total Engineering), our unique working concepts, and by employing well-proven design / engineering softwares and tools.
We are in a position to also offer FEED Package Services based on Basic Engineering Packages of Licensors.
A well-executed project is typically characterized by the seamless integration of the Engineering Phase into the Project Management phase and related aspects. Our systematic project implementation procedures ensure the right use of techniques and skills as well as good coordination and cooperation between all project players and partners. All activity is overseen by the dedicated Project Manager who acts as the interface between the Client and his Project Team.
Our expertise extends to providing Project Management Consultancy Services for Chemical Projects. As in other mainstream EPC-EPCM assignments, we dedicate a separate Project Team for the PMC work, where the Project Manager acts as the interface between the Client and the main Engineering Contractor.
Our experience covers PMC Service assignments for Petrochemicals, Refinery and Metallurgical projects.
Our Values
Our Goal
To excel in the field of Engineering and Plant Construction and be recognised for our technical excellence, respected for our ethical standards and regarded for our commitment to our clients.
Our Task
To distinguish ourselves as a Company that designs and builds Plants of high quality and safety standards, within optimum cost and time schedules.
We shall accomplish this by:
- Ensuring that the plants built by us bear testimony to our technical skills by continuously upgrading engineering standards and processes based on our own experience and knowledge, as also keeping ourselves abreast with technological developments in our fields of activity.
- Ensuring maximum productivity through effective use of our resources.
- Pursuing excellence and superior performance in all our activities and services
Our Obligations
- To be open, responsive and professionally committed to the needs of our clients and prove ourselves to be a reliable and dependable business partner.
- Not to compromise on our integrity, and to display dignity and mutual respect, and be equitable in our dealings - be it with our clients, vendors, collaborators or fellow employees.
- To be a socially responsible company and discharge our responsibilities towards safety and environment, and ensure that this concern is reflected in our design, engineering and construction of plants.
Internal Relationship
- It is our firm conviction that our employees are our “Best Assets”, and we wish to be recognised as a “Great Place to Work”. Our Personnel Policy shall be guided by this desire, and our approach to our employees shall be governed by the principles of “Mutual Respect” and “Trust”.
- We recognise the need to nurture team spirit. For this purpose, we shall provide an environment of friendliness and mutual support within the organisation, and at the same time encourage individual initiative and creative skills.
International Cooperation
Integrated into the global community, we respect the capabilities of others and shall co-operate with business partners worldwide.
Our concern for Health, Safety and Environment is reflected in the measures we take to ensure these considerations are addressed both at our sites and our workplaces. Our ISO 45001:2018 certification certifies that we have in place an Occupational Health & Safety System, which adequately reaffirms our commitment to Occupational Safety and Health of our employees, contractors and business associates.Our ISO 14001:2015 certifies our Environmental Management System. It demonstrates our responsibility and commitment to environmental-friendly business practices, with minimal or no impact on the environment. Our efforts in these direction are borne out by the excellent Safety standards that we set at our construction sites; and are evidenced by the impressive Safety records that we achieve there.
- Group Global ISO 9001 2015
pdf | 1 mb - Quality Policy
pdf
With us, Quality is not just a system, but a culture that covers the length and breadth of our organisation. Consequently, the Quality Assurance department does not implement a system, but maintains this culture. We firmly believe that our Clients will return only if and when their expectations are fully met. Our Quality Audits critically ascertain, identify and evaluate the presence and compliance of norms specified in our Quality Manuals. The Quality Assurance Manager is the Management Representative and is responsible for audits, reviews, reports and training of the QA representatives across the organisation. All QA activities are directly overseen by our Managing Director. thyssenkrupp Uhde India is a certified ISO 9001:2015 company. We are accredited since 1994 in accordance with DIN/ISO 9001 / EN 29001 for General Contracting, Design Engineering, Procurement, Construction and Commissioning of Chemical and Industrial plants.
- Click to view our ISMS Policy
pdf | 2889.41 kb - ISO/IEC 27001:2022
pdf | 415.48 kb
Affiliations
We are affiliated to a number of trade and industry associations. As a partner to the chemical process industries, we make it our responsibility to support not just these associations, but also the academia who champion the cause of our industry. We are members of :
American Society of Mechanical Engineers (ASME)
Association of Business Communicators of India (ABCI)
Association of Consulting Civil Engineers (India) (ACCE)
Bombay Chamber of Commerce and Industry (BCCI)
Engineering Export Promotion Council (EEPC)
Federation of Indian Export Organizations (FIEO)
Fertilizer Association of India (FAI)
Indo German Chamber of Commerce (IGCC)
ISA - The Instrumentation, Systems and Automation Society (ISSA)
National Safety Council (NSC)
Process Plant Machinery Association of India (PPMAI)
The Council of EU Chambers of Commerce